Modbus to OPC UA Industrial Gateway
This Rugged Industrial Embedded Gateway is a high-availability solution designed for mission-critical infrastructure. Proven in demanding environments such as metro stations and large-scale utility hubs, this industrial box PC bridges Modbus field devices to enterprise OPC UA clients (SCADA, MES, ERP) with support for up to 10,000 datapoints and dual-redundancy configurations.
Mission-Critical Redundancy
- Proven Performance: Field-tested in high-traffic metro station automation and heavy industrial environments.
- Massive Data Handling: Custom-developed architecture to manage 5,000 to 10,000 datapoints with high throughput.
- High Availability: Support for dual-gateway hot/cold standby to ensure zero downtime in critical operations.
- Enterprise OT Security: Advanced security via X.509 certificates and 256-bit encryption for secure OT-IT integration.
- Complex Modeling: Flexible OPC UA Address Space mapping to represent entire station assets logically.
- Rugged Design: Industrial-grade embedded system with superior heat dissipation and vibration resistance.
Industrial System View
Technical Specifications
| System Architecture | Rugged Industrial Embedded Box PC (x86/ARM) |
| Datapoint Capacity | 5,000 to 10,000 Points |
| Modbus Protocols | Modbus RTU (RS-485) / Modbus TCP (Ethernet) |
| OPC UA Profile | Standard Server / Micro Embedded Device Server |
| Redundancy | Heartbeat-based Automatic Failover Support |
| Network Ports | Dual 10/100/1000 Mbps RJ45 Ports |
| Security | Sign & Encrypt (Basic256Sha256) / User Auth |
| Mounting | Industrial Wall Mount / Cabinet Rack Mount |
Target Applications
- Metro & Rail Automation: Reliable data integration for station environmental controls and power monitoring.
- Critical Utilities: High-availability monitoring for oil, gas, and water distribution networks.
- Smart Manufacturing: Seamlessly connecting shop-floor Modbus PLCs to high-level Industry 4.0 MES platforms.